The A4988 stepper motor driver carrier is a breakout board for Allegro's easy-to-use A4988 microstepping bipolar stepper motor driver. It is a direct drop in replacement for the A4983 (1518-005) version but now offers overcurrent protection and has an internal pull-down resistor on the MSI microstep selection pin but otherwise is identical.
The driver also features adjustable current limiting and five different microstep resolutions. The driver operates from 8 - 35 V and can deliver up to 2A per coil. many of our customers are using these drivers in their RepRap 3D printers.
This version of the A4988 carrier ships with male header pins installed, so no soldering is required to use it with an appropriate 16-pin socket or solderless breadboard. See 1518-007 for version without headers soldered in.
This product is a carrier board or breakout board for Allegro's A4988 DMOS Microstepping Driver with Translator; we therefore recommend careful reading of the A4988 datasheet (380k pdf) before using this product. This stepper motor driver lets you control one bipolar stepper motor at up to 2 A output current per coil. Here are some of the driver's key features:
* Simple step and direction control interface
* Five different step resolutions: full-step, half-step, quarter-step, eighth-step, and sixteenth-step
* Adjustable current control lets you set the maximum current output with a potentiometer which lets you use voltages above your stepper motor's rated voltage to achieve faster step rates
* Intelligent chopping control that automatically selects the correct current decay mode (fast decay or slow decay)
* Over-temperature thermal shutdown, under-voltage lockout, and crossover-current protection
* Short to ground and shorted load protection (Not available on the A4983 version)
Using the driver
The driver requires a logic supply voltage (3 - 5.5 V) to be connected across the VDD and GND pins and a motor supply voltage of (8 - 35 V) to be connected across VMOT and GND. These supplies should have appropriate decoupling capacitors close to the board, and they should be capable of delivering the expected currents (peaks up to 4 A for the motor supply).
Four, six, and eight-wire stepper motors can be driven by the A4988 if they are properly connected.
Warning: Connecting or disconnecting a stepper motor while the driver is powered can destroy the driver. (More generally, rewiring anything while it is powered is asking for trouble.)
Step (and microstep) size
Stepper motors typically have a step size specification (e.g. 1.8° or 200 steps per revolution), which applies to full steps. A microstepping driver such as the A4983 allows higher resolutions by allowing intermediate step locations, which are achieved by energizing the coils with intermediate current levels. For instance, driving a motor in quarter-step mode will give the 200-step-per-revolution motor 800 microsteps per revolution by using four different current levels.
The resolution (step size) selector inputs (M1, M2, M3) enable selection from the five step resolutions according to the table below. M2 and M3 have internal 100k Ohm pull-down resistors, but M1 does not, so it must be connected externally. For the microstep modes to function correctly, the current limit must be set low enough (see below) so that current limiting gets enganged. Otherwise, the intermediate current levels will not be correctly maintained, and the motor will effectively operate in a full-step mode.
Each pulse to the STEP input corresponds to one microstep of the stepper motor in the direction selected by the DIR pin. The chip has three different inputs for controlling its many power states: RST, SLP, and EN. For details about these power states, see the datasheet. Please note that the RST pin is floating; if you are not using the pin, you can connect it to the adjacent SLP pin on the PCB.
To achieve high step rates, the motor supply is typically much higher than would be permissible without active current limiting. For instance, a typical stepper motor might have a maximum current rating of 1 A with a 5 ohm coil resistance, which would indicate a maximum motor supply of 5 V. Using such a motor with 12 V would allow higher step rates, but the current must actively be limited to under 1 A to prevent damage to the motor.
The A4988 supports such active current limiting, and the trimmer potentiometer on the board can be used to set the current limit. An easy way to set the current limit is to put the driver into full-step mode and to measure the supply current to the board without clocking the STEP input. The measured current will be 1.4 times the current limit (since both coils are always on and limited to 70% in full-step mode). Please note that the current limit is dependent on the Vdd voltage.
Another way to set the current limit is to measure the voltage on the "ref" pin and to calculate the resulting current limit (the current sense resistors are 0.05 Ohm). The ref pin voltage is accessible on a via that is circled on the bottom silkscreen of the circuit board.
Power Dissipation Considerations
The A4988 driver IC has a maximum current rating of 2 A per coil, but the actual current you can deliver depends on how well you can keep the IC cool. The carrier’s printed circuit board is designed to draw heat out of the IC, but to supply more than approximately 1 A per coil, a heat sink or other cooling method is required.
This product can get hot enough to burn you long before the chip overheats. Take care when handling this product and other components connected to it.
Please note that measuring the current draw at the power supply does not necessarily provide an accurate measure of the coil current. Since the input voltage to the driver can be significantly higher than the coil voltage, the measured current on the power supply can be quite a bit lower than the coil current (the driver and coil basically act like a switching step-down power supply). Also, if the supply voltage is very high compared to what the motor needs to achieve the set current, the duty cycle will be very low, which also leads to significant differences between average and RMS currents.
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